Thursday, August 8, 2019

Busy Spring and Summer

It was a busy Spring, as clay started to thaw out around mid April. I had already received an order from Savannah Bee in Georgia, and needed to finish orders for chalices and patens. Much of my time was spent in the shop trying to get orders out.

 Decorating the chalice forms has been interesting, as I am now almost always stamping them with texture before shaping the bowls, thrown of the hump. This allows some variation in the textures as the form expands so do the textures. I am still throwing the stem and the bowls separately, and often will use a potato peeler to facet edges of the stems in places. I also find the the bulge in the stem toward the top makes it much easier to hold.
The use of a trimming chuck as I have shown earlier is still by far the easiest tool to trim these tall stems without leaving a lot of marks on the form.






This year I had a request for a set of chalices and a long bread paten for french loaves. I ended up doing a slab form with a thrown top ring. The top ring was thrown on a bat without a bottom, and then added a large slab and trimmed to the oval shape of the ring. Decoration was done with the same wooden stamp as used on the chalices.

The honey jar and mug order for Savannah Bee was completed and delivered in late June, and the pieces were very welcome, as they had sold out of the pieces delivered in October.
Taken at the Savannah Bee storeroom, Savannah, GA

Rest of order during count. No breakage during transport



With all of the orders filled, it was time to complete some on my Honey Do list. My wife had been using some of my old larger jars for flower arrangements. However some of the jars were not quite right to hold large flower arrangements and she asked me to make her some floor vases.  

On the left is one of these. There was an interesting lesson learned, that I will have to remember in the future. I have been using a white base glaze over the entire form on my pots. This was because when working with the Hazelnut Brown from Standard Ceramics I was not satisfied with the color of the glazes on the bare clay. The dipping of the entire form in the base white liner allowed me a rich variation in color and brightness that did not occur over the bare clay with the sprayed on glazes. I continued to use the same technique on the 630 white clay, but over time was frustrated as the Cream Rust glaze would appear bleached out. The pot on the left was glazed inside and out with the white liner glaze, but only to the shoulder line, leaving the bottom area unglazed before spray glazing. 

Compared to the vases
Floor vase dipped in White glaze inside and out
 below where there is very little brown showing. My overglaze sprays include a Variegated Blue, and Rutile Green along with the Cream Rust.

I am not disappointed in the way the glazes turned out for these last two, as it is a matter of taste. However, a good lesson to remember.
Table vase with base white inside and out

Monday, February 18, 2019

I have been busy in the Fall of 2018 with work in the shop, and doing some work on an article that was co-authored with Madeleine Coomey. This article started with some posts on the Ceramic Arts Daily forum involving my problems with my thumb, and the use of a hand held extruder. The rest is explained in the article that I can now post. I hope that those of you that are looking for a smaller extruder, or a hand held power extruder will find this of help. It has certainly helped me with my arthritic problems.


Saturday, September 22, 2018

Still Love the Griffin Grip!

I have been busy making lids for honey jars of late, and found that trimming the flat style lid that fit into a gallery difficult with the size of the lid 23" and the handle that is a hollow globe or cone shape. After a little bit of experimenting with using cushions around the handle and the Griffin Grip holding it, or using a cup or mug held in the Griffin Grip, I finally ended up with a solution. Several folks out there would say just to throw a chuck, and then trim using the chuck to hold each lid in place. However, I have always found that the amount of clean up after using a wet chuck was too time consuming.

My solution again comes from the plumbing section of the hardware store.  The 3" reduction collar shown has a narrow 2" and a 3" diameter. Two for one so to speak. At any rate, the plastic will hold a nice damp rim from the sponge, the lid may be set in center or tapped if needed. Once center press down lightly to seal. The Griffin Grip holds the collar in place well, and I was able to use my favorite band saw flat blade to flatten the bottom of the lid, and to join on the stem thrown for the spoon for the honey jar. After removing the lid by lightly prying one edge, I use a piece of thin pipe to cut the spoon and add a drizzle hole to the back side.

Thursday, September 6, 2018

New Quick Tip in Ceramics Monthly

I had posted a tip on the Ceramic Arts Daily, Community Forum where I am a moderator. The folks at Ceramics Monthly believed it to be of value and asked me to write it up. Above is the article that appeared in the September issue.
It has been a busy Summer, and I am finishing up another order for Savannah Bee, and have orders for berry bowls, and have finished up an order for mugs at Oak Mountain Hideaway, an airbnb.
I have been doing teapots, mugs and honey jars for Savannah Bee, and will be glazing for a few weeks to deliver in October just before a long vacation trip.

Green ware waiting for firing. 
Teapot with bee on handle

Close up of handle lid area with bee

Friday, May 11, 2018

It's Official!

Honey jars on the left are base glazed with a white
It has a busy Spring, even though Winter seemed to hang on for way too long. I received and order for honey jars and mugs from Savannah Bee based in Savannah, GA after Christmas. This company a large honey company that makes many products using honey as a base and also sells a wide variety of honeys.
I started into production of 50 of each type of form in late March as soon as some warmer weather started up. At the same time this is the time of year for Communion sets purchased by the Order of St. Luke for graduation awards. Most of these had already been completed in the Fall, but there were several that had need of glaze firing and some that needed to be thrown.

The days of glazing after bisquefires started on the 23rd of April, and went until May 3rd to complete the order for Savannah. We packed up and were on the road that Friday, to return on Sunday. Great day on Saturday spent with my nephew. We had breakfast, and then went to one the offices of Savannah Bee to drop off the pottery, and do a little shopping in their store full of honey based products. The rest of the weekend was uneventful, but great weather, great company and food. Savannah is a foodie haven, and a walking city with lots to see.

Bisqued mugs, patens pitcher and bowl




Mugs stored in kiln until bottoms are ground
The mugs on the right are ready for glazing after bisque firing. I use a base liner white, with 3 over sprayed glazes; spraying from different directions with the first two then spraying over all with a Rutile Green.
The mugs here in the kiln are waiting the grinding of the bottoms, and final quality checks.


This year I have had to make a change in some of my work habits and ethics. I used to believe my pulled handles were really nice, and that I would never do another type of handle. However, age, and the visitation or arthritis in my right thumb has made me start using extruded handles for my mugs. These handles are made with a commercial die that I modified greatly with my Dremel tool and a grinding tip.




Mugs with extruded handles









I believe if you compare the mugs on the left to my earlier posts that you will see very little difference in the handle shape. These are of the extruded type, and the older posts are of the pulled handle type.
I also believe the extruded handles to be somewhat stronger than the pulled ones.








Honey jars were part of the reason for the order from Savannah Bee as I had sent a few down to Savannah with some relatives to be delivered as proof of concept to the company.
The jar lids do not have the usual notch in the lid, as I wanted something that was more bug safe than the jars with the traditional honey stick in the jar with a notch in the lid. My lids are thrown with a hollow handle to be lighter, but with a thrown spoon with a hole in the side opposite the spoon notch to drizzle the honey onto biscuits or other food. I have been playing around with lots of different forms for this, and find this closed form to work quite well as the spoon.


You will notice in the pictures that the stem has a hole opposite of the spoon opening that allows one to tip the spoon and drizzle the honey onto the food.




















The Communion Sets are given as presentation sets to new inductees into the ministry at various seminary schools across the country. This years sets have been stunning, and I am pleased to be finally sending out the last of the orders as the last load is cooling.



Patens are made larger and a little deeper to handle a
bread loaf.




Chalice and Paten






Close-up of chalice with combination of New white base,
Cream rust, and Variegated blue, with Rutile Green over spray. 
























Bowl and Pitcher
Occasionally there is a need for a different type of award, and this year there was a request for a pitcher and bowl for a Deacon.


So it is official, as Pic Works pottery mugs and honey jars should become available on the shelves of Savannah Bee stores in May. 









Wednesday, November 15, 2017

Making Apple bakers for a Winter dessert!

I have lately been throwing some Apple Bakers off of the hump. These are interesting forms in that they have a narrow cone in the center of a bowl. When done right they can stack in the cupboard and will hold a large apple on a stem with spices and other garnishes to be baked in either the microwave or the oven. I am diabetic, so instead of an apple dumpling, with all the dough, I fix these without sugar, just a mid sweet apple.

For the potter experienced, these are a small challenge, for a beginner a great skill builder. The pot has techniques that will help to develop the throwing double walled pots and other items like candle holders with a base bowl to catch wax drips.
Apple Baker showing center stem for cored apple to be placed over. Center stem allows for heat to cook inside of apple for more even heating.










Stacked Apple Bakers showing how the hollow stem allows for multiple stacking in the cupboard.

 Apple Baker shown with spices and butter with water into the bowl. I use 1 tablespoon of water, one teaspoon of butter, cinnamon and ginger. However, you could use any number of garnishes, like raisins or cranberries, nuts, granola, sweeteners(honey, sugar, brown sugar, maple syrup).



Teachers. .. I have no problem with you printing my guideline below to use in the classroom, or share, just don't take credit.



Thursday, October 5, 2017

Recent work August 2017


I have been working on a burial urn for a gentleman the last few months. These are particularly difficult due to the double lid fit. The idea behind the lid fit in this manner is to allow the information like name and dates to be protected by the outer when buried in a vault.
Even though glaze should hold up indefinitely, I believe the extra protection is warranted.

This particular piece is interesting because it is to be large enough to hold the ashes of his 3 dogs also. This presented a bit of a problem. . . how do you figure the volume needed for such an urn?
Thankfully, I found this link that allows one to figure the size of an urn based on the weight of the individual to be buried in it. http://www.mainelyurns.com/what-size-cremation-urn.html
So I figured the man at 200 pounds, and each dog at 100=500 pounds. The conversion utility shows this to be 500 cu. inches, or 34.6 cups of water. Easy way to judge the size of a pot after glaze firing. However, how do you figure the size before glaze firing or as a freshly thrown pot? Add the amount of shrinkage for your clay, or multiply by 1.x where x equals your clay shrinkage factor. I usually add 1-2% more above the clay shrinkage factor.. 

 I have also been playing around with berry bowls. These I have been throwing various sizes with about 2-4 pounds of clay, with a small platter/dish that starts with about 2 lb..  These are kind of fun bowls, and I have been experimenting with different pierced patterns for the water drainage openings. These are thrown with Standard Ceramics cone 6 Hazelnut Brown clay.
The glazing is done with a single dip of a white liner glaze, and a sprayed on Cream Rust, Rutile, and Variegated Blue glazes. This allows me to use some artificial and natural plant elements for decoration as a mask for the spray glazes. The white liner glaze lightens the Hazelnut Brown, but allows the texture and color underneath to show through and break over edges.






























Some of the last forms in this last load included Honey Jars. Years ago, when doing Honey Jars, I thought about doing the standard jar with the hole in the lid, and the wooden swiggle to dribble on the honey. However, upon thinking more about the idea of honey, with an open hole, often having it outside with bugs, and the thought of bugs in my honey, I decided to try something different. So these are the latest in a long line of Honey Jars.
The picture at the right shows how the lid has a stem attached that acts as a spoon, with a hole in the back side to drizzle the honey out of the hole. This does present some problems for the potter, in firing, but the simplest solution for firing the lid/spoon is to fire it upside down on the pot. This works quite well.





I have also been throwing mugs a little differently as of late. These are made from thrown cylinders that have been heartily stamped with different stamps or textured materials, then shaped and finished.

Glazing again is done with the base white liner glaze and sprayed on glazes over top.















The texture on this comes from a kitchen silicone hot pad. It looks much like a honeycomb pattern, and works really well if not pressed too deeply into the cylinder as I have at times ended up creating a hole in the form because of the stretching of the texture on shaping. However, this texture becomes quite handsome the more it is stretched.
This